Carbon has been granted a patent for a build plate assembly for a 3D printer. The assembly includes a lighting panel with individually addressable pixels, a rigid, optically transparent base, and a flexible, gas-permeable sheet for forming objects. The method involves irradiating a polymerizable liquid to create solid polymer objects. GlobalData’s report on Carbon gives a 360-degree view of the company including its patenting strategy. Buy the report here.
According to GlobalData’s company profile on Carbon, Spacecraft 3D Printing was a key innovation area identified from patents. Carbon's grant share as of May 2024 was 30%. Grant share is based on the ratio of number of grants to total number of patents.
3d printer build plate assembly with lighting panel and gas flow
A recently granted patent (Publication Number: US11993015B2) discloses a method for forming three-dimensional objects using a carrier and an optically transparent member with a build surface. The process involves filling a build region with a polymerizable liquid, irradiating the region with light to form a solid polymer, and advancing the carrier to create the object. The optically transparent member includes a build plate with a lighting panel, a planar screen or base, and a flexible, gas-permeable sheet. This configuration allows for gas flow to the build surface, ensuring proper formation of the object.
Furthermore, the method includes steps to maintain a dead zone of polymerizable liquid in contact with the build surface and a gradient of polymerization zone between the dead zone and the solid polymer. By incorporating a semipermeable member and feeding an inhibitor of polymerization, the process ensures the proper maintenance of these zones. Additionally, the method involves vertically reciprocating the carrier to enhance the refilling of the build region with the polymerizable liquid, with specific parameters for the distance of travel and speed of the reciprocating motion. Overall, the patent outlines a detailed and innovative approach to creating three-dimensional objects using a unique build plate design and precise control over the polymerization process.
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